Hammer Crusher
Hammer Crusher

Vilnesh International’s Hammer Crusher is a high-efficiency machine designed for pre-crushing a wide range of materials, enabling faster and more energy-efficient primary grinding. Engineered for durability and versatility, it is ideal for industries such as spices, food processing, pharmaceuticals, agriculture, and chemicals, delivering consistent performance with minimal power consumption.

The Hammer Crusher is a robust machine specifically designed for pre-crushing materials into smaller pieces or granules to facilitate subsequent fine grinding. By reducing the size of raw materials, it accelerates the grinding process, saving valuable energy and improving overall efficiency. Its versatile design makes it suitable for processing soft and fibrous materials across various industries.

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Technical Specifications

The Hammer Crusher is available in multiple models to accommodate different production capacities and material types. Below are the detailed specifications:

Model Power (H.P.) Capacity (Kg.) Fineness Material Handled
12 x 6 5 H.P. Depend on Product Pieces / Granules Soft & Fibrous
16 x 8 7.5-10 H.P. Depend on Product Pieces / Granules Soft & Fibrous
20 x 12 20-25 H.P. Depend on Product Pieces / Granules Soft & Fibrous
24 x 14 30-40 H.P. Depend on Product Pieces / Granules Soft & Fibrous
32 x 16 50-60 H.P. Depend on Product Pieces / Granules Soft & Fibrous
Key Features
  • Efficient pre-crushing for reduced grinding time
  • Energy-saving design for lower power consumption
  • Robust construction for handling soft and fibrous materials
  • Customizable output size (pieces or granules)
  • Easy maintenance and reliable performance
Benefits

  • Energy Efficiency: Pre-crushing reduces grinding time, lowering power consumption

  • Versatility: Handles a wide range of soft and fibrous materials, from spices to chemical lumps

  • High Throughput: Accelerates the grinding process for improved productivity

  • Durability: Constructed with corrosion-resistant materials for long-term reliability

  • Low Maintenance: Simple design ensures easy cleaning and minimal downtime

  • Industry Compliance: GMP-grade options meet stringent standards for pharmaceuticals and food processing

Material of Construction

  • Mild Steel: Cost-effective for general industrial applications.

  • Stainless Steel 304/316: Contact parts or fully stainless steel for corrosion resistance and hygiene, ideal for food and pharmaceutical industries

  • GMP Grade: Compliant with Good Manufacturing Practices for pharmaceutical and food-grade applications.

  • Capacity: Varies depending on the material type, moisture content, and screen size

  • Fineness: Adjustable to produce pieces or granules as per requirement

  • Power Range: From 5 H.P. to 60 H.P., catering to small, medium, and large-scale operations

Customization Options

  • Screen Sizes: Interchangeable screens to contrul output size (pieces or granoles)

  • Hammer Configurations: Adjustable hammer designs for specific material types

  • Material Finishes: Polished stainless steel for GMP compliance or rugged mild steel for industrial use

  • Feed Systems: Manual or automated feeding options for enhanced efficiency

Key Applications
Spices Processing
Cattle Feed
Dyes & Pigment Grinding Machine
A variety of fruits and vegetables are arranged in a circle
Size Reduction
A piece of diamond on a dark surface
Sieving
A group of paint cans with different colors
Mixing
An oil refinery at sunset
Chemical Grinding
Pills and capsules are falling out of a white cup on a blue background
Pharma Grinding
A light bulb is lit up in a dark room
Power
Many different types of spices in bowls
Spice
Steel coils stacked in a factory
Steel
Steel coils stacked in a factory
Agro Chemical
What is a Hammer Crusher?

A Hammer Crusher is an industrial machine used for the primary crushing or pre-crushing of materials into smaller pieces or granules. It employs high-speed rotating hammers to break down soft and fibrous materials, preparing them for finer grinding in secondary machines like pulverizers or hammer mills. By reducing material size upfront, the Hammer Crusher enhances grinding efficiency, minimizes energy use, and improves throughput in industrial processes.

How Does the Hammer Crusher Work?
  • 01. Material Feeding: Raw materials are fed into the crusher’s chamber through a hopper, ensuring controlled and consistent input.
  • 02. Crushing Process: Inside the chamber, high-speed rotating hammers strike the material against stationary liners or grinding plates, breaking it into smaller pieces or granules.
  • 03. Screening: The crushed material passes through a perforated screen, which determines the size of the output (pieces or granules). Screen sizes can be adjusted to meet specific requirements.
  • 04. Discharge: The pre-crushed material is discharged from the chamber, ready for further grinding or processing.

The machine’s hammer speed and screen size can be tailored to achieve the desired output, making it highly adaptable for various materials and applications.

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