Automatic Chilli Grinding Plant
Automatic Chilli Grinding Plant

Complete Spice Processing Solution

The Vilnesh Automatic Chilli Grinding Plant is a fully automated, high-efficiency system designed for crushing, grinding, sieving, conveying, and mixing dry chillies into fine powder (20–120 mesh), ideal for spice processing, food, and masala industries, delivering 100–1500 kg/hr capacity. Constructed with Mild Steel or Stainless Steel 304/316 (contact parts or fully GMP-compliant), it features a multi-stage process with chilli cleaning, hammer mills, screw conveyors, and mixers for uniform, high-quality output with minimal heat generation. Customizable with variable capacities, screen sizes, and optional dust collectors, it ensures low maintenance, dust-free operation, and preservation of chilli aroma, color, and flavor. Vilnesh International offers reliable, cost-effective solutions with superior support.

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Technical Specifications
Component Specification
Capacity 100–1500 kg/hr (based on model)
Grinding Stages 3 stages (3.5 mm, 2 mm, 1.25 mm screens)
Motor Power Varies (10–60 H.P. per stage, depending on capacity)
Electrical Supply 3 phase / 440V / 50Hz
Material Mild Steel, Stainless Steel 304/316, GMP

Note: Specifications vary based on model, capacity, and material. Contact us for detailed configurations.

Key Features

  • Multi-Stage Grinding: Three-stage grinding (hammer mill and micro pulverizers) ensures fine, consistent powder without loss of aroma or flavor.

  • Automated Operation: Fully automatic system with belt conveyors, screw conveyors, and suction blowers reduces manual labor to 3–4 operators.

  • Dust-Free Processing: Equipped with dust collectors and cyclone separators for a clean, odor-free environment.

  • Low Heat Generation: Designed to minimize temperature rise, preserving chilli color, flavor, and volatile oils.

  • High Capacity: Supports 100–1500 kg/hr, depending on model and material moisture (10% or less recommended).

Benefits

  • High-Quality Output: Preserves natural aroma, color, and flavor through low-heat grinding and precise sieving.

  • High Efficiency: Automated process reduces labor (3–4 operators) and boosts production capacity.

  • Dust-Free Operation: Integrated dust collection ensures a clean, hygienic workspace, meeting GMP standards.

  • Low Maintenance: Durable construction and simple design minimize downtime and maintenance costs.

  • Versatility: Suitable for chillies and other spices, with customizable configurations for diverse applications.

Material of Construction

  • Mild Steel: A durable, cost-effective option for general industrial applications, suitable for non-corrosive environments.

  • Stainless Steel 304/316 (Contact Parts or Fully): Provides corrosion resistance and hygiene, meeting food-grade and pharmaceutical standards

  • GMP Grade: Fully GMP-compliant designs ensure compliance with stringent regulatory requirements for food and pharmaceutical applications.

Customization Options

Vilnesh International offers tailored solutions to meet specific needs:

  • Capacity Customization: Models ranging from 100 to 1500 kg/hr to suit small to large-scale operations.

  • Material Selection: Mild Steel or Stainless Steel 304/316 (contact parts or fully) for hygiene or durability.

  • Screen Sizes: Adjustable screen sizes (e.g., 1–3.5 mm) for desired powder fineness (20–120 mesh).

  • Conveying Systems Custom screw conveyor lengths and configurations for seamless integration.

  • Optional Accessories: Dust collectors, cyclone separators, heat exchangers for low-temperature grinding, and oil spray systems for blending.

Key Applications
Spices Processing
Cattle Feed
Dyes & Pigment Grinding Machine
A variety of fruits and vegetables are arranged in a circle
Size Reduction
A piece of diamond on a dark surface
Sieving
A group of paint cans with different colors
Mixing
An oil refinery at sunset
Chemical Grinding
Pills and capsules are falling out of a white cup on a blue background
Pharma Grinding
A light bulb is lit up in a dark room
Power
Many different types of spices in bowls
Spice
Steel coils stacked in a factory
Steel
Steel coils stacked in a factory
Agro Chemical
What is an Automatic Chilli Grinding Plant?

The Vilnesh Automatic Chilli Grinding Plant is an integrated, fully automated system designed for processing dry chillies into fine powder (20–120 mesh) through a seamless sequence of crushing, grinding, sieving, conveying, and mixing. Tailored for high-efficiency spice production, it ensures consistent quality while preserving the natural aroma, color, and flavor of chillies. With capacities ranging from 100 to 1500 kg/hr, it is ideal for food processing, masala manufacturing, and spice processing industries, offering a turnkey solution for bulk production.

How Does an Automatic Chilli Grinding Plant Work?

The Vilnesh Automatic Chilli Grinding Plant operates through a multi-stage process to produce fine chilli powder efficiently. Here’s a step-by-step explanation:

  • 01. Chilli Cleaning: Raw chillies are fed via a belt conveyor into a cleaning machine that removes impurities like dust, stones, and stems using suction blowers and screens.
  • 02. Crushing (First Stage): Cleaned chillies are crushed into flakes or coarse particles in a hammer mill, typically passing through a 3.5 mm screen to ensure uniform size.

  • 03. Grinding (Second and Third Stages): Coarse flakes are conveyed via screw conveyors to micro pulverizers for further grinding through 2 mm and 1.25 mm screens, achieving fine powder (20–120 mesh) with minimal heat generation to preserve quality.

  • 04. Sieving: A centrifugal dresser or vibratory sieve separates fine powder from oversized particles, which are returned for re-grinding to ensure uniformity.

  • 05. Conveying and Mixing: Screw conveyors transport the fine powder to a mixer with an oil mixing tap (for 2% oil blending) and cooling system, ensuring homogeneous blending before packaging.

  • 06. Dust Collection: Integrated dust collectors and cyclone separators ensure a dust-free, hygienic operation throughout the process.
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